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09.10.04 » The Zaku
is Done!
I took good pictures of the finished Zaku today.
Click here for the full-sized images!
Now I have to finish the work on the diorama.
09.17.04 » Cabinet
The cabinet that will hold the dio cave is almost
done. I just need to find some nice hinges for the 2 doors and make
the front door knob. The doorknob will be a 1/144 Heat Hawk axe
made to look metallic. Here's a pic of the box so far. The blue
is the clear film that protects the plexiglass.

09.23.04 » Pavement
Tonight I got a chance to start work on the floor
of the repair bay. I'm using a techinque I found on the Testors
website for making "tarmak". I used the same technique
for the pavement in my SWAT Ingram project. You first put down a
coat of acryllic matt medium, then while it's still wet, add baking
soda on tap. When dry, you sand it down and carve in the lines.
Instead of matt medium, I used polyacryllic finish. When it's all
dry, I'll do the sanding.

09.24.04 » More Pavement
Okay, so the polycrylic + baking soda dried. Next
I brushed off the excess and put it back into my baking soda jar
for future use. Then I lightly sanded the floor. Next I masked off
more of the box and sprayed it with a dark gray primer. When that
dried, I sprayed down light gray primer. Finally, I used a t-square
and triangle and my scriber and scored the breaks and cracks in
the concrete.
Next, I need to weather and paint lines/numbers on
the pavement. I'm going to wait till the rock walls are done though.
09.25.04 » The Vault
I mixed up some celluclay this afternoon and created
my cave/vault walls. Basically these repair vaults were excavated
as part of the larger underground complex using large mining machines.
Their floors were then smoothed out and filled with concrete to
smooth them out for vehicle and foot traffic. In many Gundam series
there are hollowed out asteroids and such used as bases so the technology
exists in the GUndam universe for this sort of thing. In the real
world however, I don't know if one could excavate a vault this large.
The first pic is of the PG Zaku standing inside of
the box. I did this so I knew how high to add the control room.
The blue box in pic 2 is where the windowed control room will be.
I'll pop that box out later when things dry.
Having learned a few things from my last celluclay
experience, I first added "anchors" to hold the celluclay
in place as it dries. I used a crappy staple-gun which never puts
the staple completely in the wood and added staples all over the
inside of the box. These will serve to hold everything in place.
Hopefully.
The celluclay was applied very thin. Nowhere is more
than 1 cm thick. This will allow it to dry faster and give me the
needed room for the dio. After the clay was added, I took several
clay tools and added the grooves to simulate where the machines
dug out the cave.
The final pic is of the box drying in front of my
dehumidifier. The warm air blowing out the front has already done
a good bit of drying in the past 4 hours.
09.27.04 » Rock On!
The celluclay dried incredibly fast.
Probably due to how thin I applied it. Yesterday
I was able to spray the dried clay black and then
later drybrush the rock face with acrylics. Now
that that's done, I can start scratch-building
the crane and other dio accessories. You can see
in the pic where the control room will go once
it is built. After all of my accessories are built,
I'll weather the floor and rock walls some more
with rust, oil, and water seeping through the
bedrock.

09.27.04 » Control
Room
I started the control room this
evening. This will eventually be glued into the
empty box in the rock wall. First though, it needs
constructed, painted and lit-up. The floor is
a cut piece of a Home Depot paint stirrer. Various
pieces of sheet styrene will make up the walls.
I'll use a clear piece to do the window. Below
the window will be a control panel with a few
lit monitors.
The big ancient computer-looking
thing along the side wall is a radio from a Tamiya
M-8 Greyhound which a buddy gave me many parts
of to use as greebles. The chairs are also parts
from that M-8. I don't know what they were supposed
to be, but they were screaming to be chairs. I
used rod styrene and a couple minus molds for
the chair support. I used my pin-vise to drill
little holes in the "computer" for light
to shine through.
I still need to construct the ceiling,
back and other wall (which will both have doors)
and control panel. I need to purchase some grooved
styrene sheet to make the outer walls of the room
look "paneled".

09.28.04 » Bridge Crane
I've been having trouble deciding
how best to build the bridge crane. It needs to
fit with a 1.5 inch clearance yet look strong
enough to hold parts of the Zaku. Having searched
Yahoo Images for bridge crane pics and thinking
about what I can use styrene-wise to make construction
easier, and keeping in mind what I already have,
I came up with the following illustration. I'll
add more info as I build it, but it's made from
I beams, H beams and box girders. It'll also use
various extra parts I have and other styrene for
details.

09.29.04 » Side Supports
I went to the hobby store today
and bought all the styrene I'll need to finish
this project. Later, I started working on the
side supports for the crane. I started with a
14" long Plastruct I-beam (gray) which was
1/4" wide and 1/2" tall. I used my razor
saw to cut the angles. The white support pieces
inside the "I" are 1/8 inch wide half-round
strip styrene. On top of the "I" is
1/4" square tubing and on top of that is
a 1/4" wide channel piece.
Next I'll close up the ends and
add the panels to the sides. I may add holes for
lighting as well.

10.03.04 » Finished
Side Supports/In-Prog Control Room
I finished the side supports for
the crane today. Since my last progress report,
I added the styrene to the sides of the supports,
sanded, primed, added the panels to the sides
of the supports, drilled holes for red LEDs, added
brass pins, and drilled holes into cave walls
to hold support pins. It was a pain, but using
a t-square, pen-sized level, tape, and thread,
I was able to get the supports very level and
even.
I finished making the major part
of the control booth. I'll be leaving the roof
un-attached until everything is complete so that
I can easily access the interior of the booth
for painting and setting up of the figures/equipment.
I used a "metal siding" sheet of styrene
which comes pre-grooved like you see. Much easier/cleaner
than adding strips of styrene to a plain sheet
like I did for the freight containers.
Next I need to make the doors for
the booth, prime the side supports and booth,
and build the bridge part of the crane.
10.05.04 » Crane
'Trolley' and Catwalk Supports
First off, I finished the major
work on the crane. Al that's left to do is trim
the bridge a bit more, paint and glue it all together.
The "trolley" is made from sheet styrene
and various scrap. I wrapped thread around the
large spool and will be painting it the cable
color later. In the bridge, you can see the trolley
on its runners. I didn't bother adding wheels
since they'd not be seen ever anyway.
The platform for the catwalks is
made from sheet styrene and various HO (i think)
train accessories (Stairs, girders, and railings)
I still need to construct the catwalks and add
the railings. The supports for the platforms are
styrene H-columns.
10.06.04 » Propaganda
I had this idea last night to make
small Zeon propaganda posters and have them hanging
in the control room and in the bay area. These
will only be about 1/2 inch tall when done. Here's
what I came up with:

10.06.04 » Riding
the Rails
I got a chance to start the railings
and finish the main catwalk this evening. I had
the perfect pin-vice bit size to make placing
the railings on easier. Now the posts pop into
the pin-vice holes so I will not need a lot of
glue.
I need to adjust the main catwalk
a bit because the left side is a little high.
Here's some pics of it all together
so far.
Click here
for a larger image of the second picture.
10.11.04 » Big update
full of small things...
I haven't updated in a little bit
and as usual, as a result, I have a lot of pics
to post.
First off, my HO scale stairs set
also came with many ladders. There are 7 ladders
in that pic which means I from the 4 sprues, there
are 28 ladders total. I won't be using all of
those, but it's nice to know I have the option.
Also in the first pic you can see the conduits
running up the side of the wall. They're not really
bent, but I think my camer lens did that.
The next pic is the hook I made
for the crane. Nevermind the angled edges, this
piece is only about 3/16" tall. When looking
at it not zoomed in upon, you don't notice those.
The next two images show how my
ceiling light fixtures will look. Obviously they'll
need some paint.
The final 6 images are of the 1/72
scale Hasegawa figure/equipment sets I purchased.
I got a weapons loading set this weekend which
has a nifty little tractor to pull the other equipment
around with. The flat cart in the pic will be
converted into a scissor-lift (accordian lift)
in the down position. I haven't added the wheels
to any of the pieces yet since adding them after
will make painting easier.
10.17.04 » Figures
and Such
Everything that needs buildin' is
built. Yay! This weekend I primed everything including
the figures and began painting the figs as well.
I though that painting 20 figs would take a while,
but it's going very quickly.
First I primed them all with Dark
Gray Duplicolor Primer. Next I handbrushed the
blue or green clothes. After that I painted the
various flesh tones and did the washes to bring
out the details. And the last thing I've done
is paint the hair (5-6 hair colors), white shirts,
and a few miscelaneous things. I have more things
to paint on the figs such as belts and undershirts
then I'll give those parts a wash to bring out
the highlights.
10.20.04 » Go for the
Gold!
I'm almost done painting everything.
I only need to airbrush the ladders and do some
hand-painted detail work here and there. Here's
a few shots of painted parts awaiting their Future,
weathering and decals.

10.27.04 » Painting
done, now onto finishing
Everything's painted and ready to
be assembled. What I'm doing now is the final
weathering and wiring. Meanwhile, I'm begining
to fix parts of the dio into position permanently.
Here's some pics.
10.28.04 » Wiring
it up
I worked on the wiring last night
and again this evening. It turned out great and
everything lit up without a hitch. I haven't added
the light covers yet, so you're seeing raw white
LEDs. You can see the lights on the wall unit
in the control booth and the final pic was taken
in complete darkness with all the lights turned
off. My camera must had did some compensation
for the low light because while the lighting is
bright enough in person, it's not nearly as bright
as it looks in that pic.
10.29.04 » Details
Details...
Whew! I didn't think it'f take this
long to put all the fugs and such in place, but
it's coming along. I'm taking extra time because
once they're glued into position, that's it. I
also have to make sure that I don't put anything
in the way of the Zaku since it'll have to be
removed when I transport it. Anyway, here's a
shot from earlier when I was temporarily positioning
things. Since then, I've moved a lot around, but
it's progressing.
By the way, I love this first shot
even though it's a bit blurry. I'll have to take
a final shot like this. The light and shadow on
the head rocks!
10.31.04 » Preview!
I'm excited and psyched, so I thought
I'd share. Here's the test images I took about
1/2 hour ago. Basically, I turned off every light
in the basement and turned on the dio's lights.
The only lighting in these images come from the
dio themselves and the pics have not been adjusted
in any way except for resizing and the watermark.
For the final shots, I'll be putting
black paper over the back door so that it does
not show up. I won't be able to take them till
tomorrow noght however as I need to cut the paper,
find my tri-pod (the camera (with timer set) was
sitting on stacked boxes for these shots) and
iron a rather large piece of black material I
forgot I had, but found when decorating for Halloween
for a backdrop.
Click the images for larger views!
Real pics are coming soon!
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