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Maintaining the Malevolent Creature »

The Story »

The smell of oil and ozone fills the air as the support crew of Unit 22 struggle to complete repairs in the dim light and dank, stale air of their bunker. Their megalithic charge looms overhead, an MS-06F Zaku II. Most of the repairs have been completed except for the right arm. In the opening artillery barrage, it took several hits, and needs work before the giant can return to battle.

For the past seventy-two hours, their underground base has been under siege, their giant doors, bombarded by artillery fire. Deep within their excavated borrows they've safely held out, awaiting reinforcements which may never come. The doors have held, but unless they can get their last remaining Zakus running, they've no hope of disabling the Federation Gun Tanks and their supporting Mobile Suits.

Planning The Diorama »

This whole thing started in October 2003 when friend had asked if I wanted to buy an extra Perfect Grade Zaku which he had three of. The price was decent enough, so I decided to take it off his hands. I had several other projects in the works so I put off working on the kit. In the meantime however, I started planning what I wanted to do with this rather large kit.

From the start, I wanted to do something grand. I'm not likely to do a lot of big expensive kits like this, so I decided to make it worth my while. I also wanted to do something where I could display the nifty internals. Since I wasn't aware of any Perfect Grade dioramas, I decided that I was going to construct one.

My first idea was to make an outdoor dio with some repair crew working on the kit in a fall setting. I found the Hasegawa figure and equipment sets on Best1Hobby's web site and decided to get them with some prior contest winnings. I was going to have the figures coming from a cave door in the side of a hill and the Zaku would be kneeling outside the door with it's panels open. I later used this bay door idea on my Abandon Base diorama.

The Zaku was going to have a fall camo scheme with browns, burgundy's and olives. Since it was fall at the time, I collected leaves and branches which I was going to use for the ground. I had two concerns though, the space to fit a large outdoor diorama, and the consequences of dusting the ground cover since I hadn't planned on enclosing it in a clear box.

At this time, I worked up my decal designs. I wanted an outdoors theme and was online searching for reference materials for camo schemes. I remembered a book of fairies I had and flipped through the pages remembering the images of leaves and goblins. After looking through the book, I sketched up a fairy/goblin that I would use on the shield. I gave it a spring blossom twig version of the standard Zaku Heat Hawk axe that came with the kit. After I redrew my sketch in Illustrator, I worked up markings to match the feel of the emblem. I added more petals on some of the other markings to tie the whole look together. I ended up calling this design the Malevolent Creature.

Since I had the time, I began to rethink my outside diorama idea. I still wanted to go with a maintenance theme, but needed a better setting. After much rethinking, I decided to do a cave setting. A large wooden box was needed for this idea. I measured my shelves and made the box deep enough to not hang over the edge too much when done. To combat dust, I decided to make two wood-framed plexiglas doors for each open side of the diorama.

When doing this, I thought about my lack of shelf space and how I had a large open spot of wall in my office/display area. Because of this I made the back door set inside the box, while the front door framed the outside. I did this so that the box would support the dio and not a weak hinged back door.

Initially, my idea was to have the back of the cave be some big rock doors opening under a waterfall. After I made the box and saw how much room I didn't have, I changed plans again and went with an excavated underground maintenance bay setting.

I had decided to light the bay after realizing how easy and fun wiring LEDs could be with my Abandon Base diorama. Ebay is a great place for large amounts of LEDs for cheap. I got 50 bright white LEDs for about seven dollars. I also knew that I'd want to take this diorama when completed to some of the local model shows. This meant that I'd need a long lasting power source and a place to house it. After consulting my friend Zog, I decided to go with 2 D-cell batteries. THese will supposedly give me 10-18 hours of power based on the number of LEDs I used, however I haven't tested this yet.

To house the batteries, I scratch-built a large freight container. I constructed a smaller one to house the on/off switch. Later, I realized that I could had purchased similar-sized containers and just painted them, but scratch-building them was fun and as always I learned some new techniques.

A growing concern of mine before I began construction was how I would build the catwalks, stairs, ladders, platforms, and the bridge crane. As luck would have it, I soon found HO scale train accessories that were perfect for what I needed. I purchased a box girder kit, a stairs and ladders kit, and 2 sets of fence kits since I needed a lot of the metal pole type. After finding these, construction became less of a worry.

The last thing I designed was a series of "propaganda posters" for the Principality of Zeons struggle against the elite of the Earth. I used images of various characters from the Gundam universe and laid the posters ont in Photoshop. They were then printed on a high-quality matt finish photo paper.

Constructing the Diorama »

When I had started this project, I began building everything at once. The amount of various items which needed built, constructed, wired, and painted was overwhelming. I decided that I needed to take this project one step at a time. I divided the project into three sections.

First, I would build/paint the internal skeleton of the Zaku. There were hundreds of parts for this and they needed to be completely finished before I could move onto the second part which was painting and detailing the outer armor. Normally, I do very clean mechas without any weathering. This one however had to have a realistic worn feel to it. I had researched a lot of armor modeling web sites and found several techniques using dry brushing, pastel washes, and oil washes that worked out wonderfully.

After the internal skeleton was completed, I took some photos of it. I did this because it would be the last time I was all of it exposed ever again. Because of the way the kit was molded, I needed to glue on the external armor in several places to remove seam lines. This meant I could no longer remove the outer armor. I masked off the internals and removed the seams. Then I greebled the outside with minus-molds and d-rings made from floral wire.

I painted the externals in a similar scheme to a fighter plane which I saw images of online. After the camo was painted, I applied 2 coats of Future floor acrylic and then applied my decals. When that was done, I applied another gloss coat of Future and applied my oil wash and rust streaks. Over that I applied a coat of Future flattened with Tamiya Flat Base.

Next I airbrushed a layer of thin dirt/dust onto the armor. This was a mixture of Tamiya Acrylics and flattened Future to make it somewhat transparent. The tops of the armor got more dust as I figured that the cave maintenance bay would be a dusty place. After that I used a pastel wash and applied the dried dirt to the feet.

Now that the Zaku was completed, I took pictures of it completed. I wouldn't see it completely covered again once it was placed into the diorama.

My last step was to construct the diorama. I had stained and finished the box prior to starting the Zaku so all I needed to do was construct everything. First was the cave and floor. The floor was made from sprinkling a layer of baking soda over some matt medium and allowing it to dry. After, it was sanded flat, primed and painted, the grooves and cracks were scribed into it using a Testors scriber tool.

The walls were constructed using Celluclay. The clay was applied thin, then grooved out using some clay tools. The walls were sprayed with black flat Krylon spray paint. After that dried, I used a cheap 2 inch nylon paintbrush which I cut in half and dry brushed the rock with cheap acrylic paint. I started with dark gray-brown and with each layer I went a few steps lighter. This gave the walls more depth.

Next up was constructing the crane, catwalks and control booth. I used sheets, rods, strips, and tubes of styrene and the railroad accessories to build everything. Since the setting was a dark cave, I painted it in common gold construction colors so that they would be more visible in the dim surroundings.

The Hasegawa aircraft support crew and equipment sets were a blessing. They worked out perfectly for this dio. I got a large variety of figures that I built into a number of poses. I was able to make them all a little different as well. Different skin and hair colors as well as different uniform colors. Blue overalls/fatigues for the workers and olive drabs for the soldiers and pilots.

When all of the equipment and bay pieces were done, I used the same weathering techniques on them. All of the equipment, the crane, the walks and stairs were given an oil-wash and then sprayed with a layer of my dust mixture.

The wiring was the trickiest part of all. I had to make some of it hidden and I had to make the exposed wiring look like it belonged there. The wires start from the large red freight box and run up one of the pipes. They then go behind the left crane support when they light up the 2 red LEDs.

Black wire was then strung to since it simulated electrical wire between the light support girders on the ceiling. The wire then runs to the right crane supports red LEDs, then to the control booth where it powers LEDs for the computer console and the two monitors. From there it travels to the lights below the control booth and under the main catwalk.

The light covers were made from aluminum tubing which was left bare on the inside to reflect more light and painted on the outside to match the support girders.

After everything was built, I began putting it all together. I figured I could have it done in an afternoon, but placing everything was a longer task than I had anticipated. This was mostly due to my wanting everything to look perfect. Once I glued something down, it had to stay or else I'd have more sanding and repainting to do.

After everything was positioned, I began to use CA glue to put everything in place permanently. The white tubes running from the pipes to the Zakus back needed to be glued to the floor to have a realistic look. The wires for the lights were shaped to look like they were draped between the girders. The figures and equipment were also put into position. I also glued my propaganda posters to the fences against the cave walls.

Finally, I added the hinged doors and was able to photograph the finished piece. I'm very pleased with how it turned out and consider it to be my best piece yet. For more detailed information on how I constructed the dio, check out my in-progress pages by clicking here.

Kit Info »

Completed » 10.31.2004
Manufacturer » Bandai, Hasegawa, Misc.
Scale » 1/60
Grade » Perfect Grade, n/a

Awards »

3.2005 » Gold Medal and Best in Dioramas. Three Rivers IPMS Annual Show.

11.13.2004 » NCWVSM ModCon VI! My PG Zaku Diorama won 1st place in Dioramas, Best of Sci-Fi, and Best of Show! It was a fantastic show and I had a great time. Click here for show pics »